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Torque Wrench Calibration Tester

Torque Wrench Calibration Tester

Model: UT1051, ISO 6789, ISO 1174-1

Torque Wrench Calibration Tester is used to verify or calibrate the dial torque wrench, digital display torque wrench, click-type preset value torque wrench, torque multiplier, torque cone, the range is 10-5000Nm. Multi-channel high-precision collector, with multiple sensors to meet the full-scale coverage, zero backlash reducer with servo motor as the loading unit to achieve power loading, stable loading process, forward and reverse loading, no zero clearance. The movable slide is suitable for torque wrenches of different lengths, the support slider can be used to fix the sensor, and calculates the relative torque by the product of the force arm (this function is used for torque determination of wrenches that are not in range). 

General Introduction

Torque Wrench Calibration Tester is used to verify or calibrate the dial torque wrench, digital display torque wrench, click-type preset value torque wrench, torque multiplier, torque cone, the range is 10-5000Nm. Multi-channel high-precision collector, with multiple sensors to meet the full-scale coverage, zero backlash reducer with servo motor as the loading unit to achieve power loading, stable loading process, forward and reverse loading, no zero clearance. The movable slide is suitable for torque wrenches of different lengths, the support slider can be used to fix the sensor, and calculates the relative torque by the product of the force arm (this function is used for torque determination of wrenches that are not in range). 

Torque Wrench Calibration Tester
Torque Wrench Calibration Tester



Key Features

  • Loading unit
  • Data collection system
  • Specification of data collection system
  • Main functions
  • Standard

The main engine is composed of a workbench, reducer bracket, turbine worm reducer, servo motor and sensor adapter plate, and the reducer adopts zero backlash turbine reducer, the loading process is stable, and the forward and reverse rotation is clear, which can effectively ensure the stability of power output.

Torque Wrench Calibration TesterTorque Wrench Calibration Tester
Servo motor Servo driver

The drive and deceleration system is integrated under the table and is compact and simple.

The testing machine adopts AC servo speed regulation system and servo motor with high speed regulation accuracy and stable performance as the driving system, and the speed regulation system is composed of Taiwan Liming reducer and synchronous toothed belt reduction mechanism.

The AC servo motor drives the double ball screw rotation through the reducer and synchronous toothed belt reduction system, thereby driving the drive disc and torque sensor to load the wrench.

Force Pro wireless intelligent standard dynamometer adopts aluminum alloy shell, small body, very portable, ultra-long battery life, very suitable for force measurement field use, with mobile phone APP display operation mode and computer operation mode, can match iOS (Apple system), Android system and Windows system for data collection, help you easily achieve paperless recording, is a new generation of "Internet + measurement" force measuring instrument.

Torque Wrench Calibration Tester

The instrument has two working modes, can be directly connected to the force sensor to form a force measurement system, using the LCD screen and physical buttons for display and operation, to achieve all the functions of ordinary force measuring instrument. You can also use mobile phones, mobile tablets or laptops, through professional APP or acquisition software, through Bluetooth wireless connection (transmission distance of more than 20 meters, wireless remote measurement can be achieved), to form an intelligent wireless standard dynamometer, to achieve operation, collection, display and recording functions, and can record data, curves and other data at the verification site to form verification records and achieve paperless records. The whole machine Panasonic imported lithium battery power supply, and adopts ultra-low power consumption design, long-lasting battery life, can last more than 50 hours when fully charged, suitable for the use of various environmental conditions. The miniaturized and lightweight design is convenient for the on-site verification needs of the metrology department.

(1) Force collection accuracy: ±0.005%; Resolution up to 0.000001mV/V; Sensitivity range: -4.5mV/V~+4.5mV/V; In conjunction with the corresponding sensor, it can form a standard force gauge up to 0.01 level, which can be connected with a bridge circuit force sensor, which is basically suitable for most current force sensors or torque sensors.

(2) The instrument can switch between Chinese and English interface, the value of 7 significant digits display, a variety of units are optional: Nm, N, kN, MN, kgf, gf, tf, real-time value and peak value display at the same time.

(3) Up to 32 sensor calibration information can be stored, and the stored sensors are listed in a list, which is intuitive and clear, and is very convenient to select and use; Each channel stores information including calibration coefficient, number of display digits, gravitational acceleration coefficient, sensor model, measurement range, number, manufacturer, verification certificate number, certificate validity period, etc.

(4) With the function of one-click backup of all sensor calibration information, the calibration information of all stored sensors can be exported through the software, and the backup can be saved in the form of a file, and the backup sensor calibration information can be restored at any time with one click, or the sensor calibration information can be migrated with one click.

(5) Force Pro series instrument sensitivity measurement consistency up to ±0.01%FS, to ensure that the sensor calibration information is transferred to another force measuring instrument with one click without loss of measurement accuracy (0.1 class sensor), which not only prevents data loss but also has a very versatile interchangeability.

(6) The sampling frequency of the force measuring instrument can be selected from high, medium and low grade, and the user can adapt to different sampling frequencies according to different application requirements, and at the same time provide transmission protocols and commands for the user's secondary development (USB and Bluetooth transmission mode).


1. floating zero point setting;

2. peak holding and storage, constant following;

3. max, torsion angle can be processed automatically;

4.with overload protection and limit position protection functions;

5. with quick speed switch function during rotation;

ISO 1174-1: Assembly tools for screws and nuts — Driving squares Part 1: Driving squares for hand socket tools.

ISO 6789-1: Assembly tools for screws and nuts — Hand torque tools

Part 1: Requirements and methods for design conformance testing and quality conformance testing: minimum requirements for declaration of conformance

ISO 6789-2: Assembly tools for screws and nuts — Hand torque tools

Part 2: Requirements for calibration and determination of measurement uncertainty

ASTM E2428: Standard Practice for Calibration and Verification of Torque Transducers

ASME B107.300: Hand Torque Tools and Torque Testers

JIS B 4652: Hand torque tools -- Requirements and test methods

Main parameters

Max. test torque1000 N.m / 3000N.m 
Torque measurement range1~100%   F.S
Relative error of test torque indication0.3% better than ± indication
Torque resolution1/300,000 of the maximum torque, the whole process is not divided, and the resolution remains unchanged
Moving distance between chucks (arm length range)300~1000mm
Coaxiality accuracy between two fixtures≤ Φ0.2mm within 1000mm
Torsion angle measurement range±360°
Torsional speed3.6~360°/min, arbitrary setting, stepless speed regulation
Torsional speed relative errorwithin   ±0.5% of the set value
Reverse directionForward,   backward
With manual and automatic dual functions
Dimension1350*540*350mm
Power  220V,   50HZ/ 110V, 60HZ, 1.5Kw


Main accessories

Frame1   set
High accuracy motor & driver1   set
precision reducer1   set
high-precision symmetrical torque transducers1   set
Precision grade heavy duty linear guide rail (Taiwan HIWIN)2   pairs
data acquisition and processing system1   set
10-inch touch LCD screen1   set
Fixtures for spring sample1   set
Documents (Manual, packing list, certificate)


Standard

ASME B107.300 Hand Torque Tools and Torque Testers

ASME B107.300 establishes dimensional, performance, safety, and marking requirements for assembly torque tools. Its core purpose is to ensure that these tools are manufactured to be strong, durable, and safe for the user, providing a minimum performance benchmark for the industry.

ASTM E2428 Calibration of Elastic Torque Measurement

ASTM E2428: Standard Practice for Calibration and Verification of Elastic Torque Measurement Standards 


ASTM E2428 specify the procedure for the calibration and verification of elastic torque measurement standards. 

ISO 1174-1 Hand socket tools test standard

ISO 1174-1: Assembly tools for screws and nuts — Driving squares

Part 1: Driving squares for hand socket tools


ISO 1174-1 specifies the dimensions, separation force and designation of driving squares for hand socket tools. 

ISO 6789 Hand torque tools calibration and measurement

ISO 6789 (now split into ISO 6789‑1:2017 and ISO 6789‑2:2017) is the global standard for hand torque tools, defining conformance testing, calibration, tolerances, and marking to ensure reliable torque control in bolted connections. It applies to indicating (Type I) and setting (Type II, e.g., click) torque wrenches, covering design validation, production quality checks, and recalibration.  ISO 6789 is applicable for the step by step (static) and continuous (quasi-static) calibration of torque measurement devices, the torque of which is defined by measuring of the elastic form change of a deformable body or a measured variable which is in proportion to the torque.

Frequently Asked Questions

ASTM E2428-22 vs. ISO 6789 (Part 1&2) Core Comparison Table

Contrast Standard

ASTM E2428-22

ISO 6789-1:2017 / ISO 6789-2:2017

Core calibration / test object

Elastic torque measurement standards (torque sensors, elastic torque meters, etc.)

Hand torque tools (Type I indicator, Type II setting type such as click torque wrench)

Core purpose

Ensure static metering traceability of torque standards to provide a baseline for downstream equipment calibration

Standardize the consistency test, production quality inspection and recalibration of torque tools to ensure the accuracy of torque control during use

Applicable working conditions

It is only suitable for static torque calibration and is strictly prohibited for use in dynamic/high-speed torque scenarios

Mainly static / quasi-static calibration, suitable for conventional fastening conditions of hand tools (non-dynamic loading)

Standard accuracy requirements

The torque tester for calibration has an uncertainty of ≤0.5% and requires a traceability certificate

The uncertainty of test/calibration equipment ≤0.5% and must be traced to national/international standards

Test points and number of measurements

20%, 60%, 100% range points with a minimum of 5 measurements each

20%, 60%, 100% range points (calibration expandable to 5-7 points) with 5 measurements per point

Load rate requirements

The loading rate is ≤10 N·m/s, and the last stage (last 20%   range) ≤ 5 N·m/s

The loading rate is ≤10 N·m/s, and the last stage (last 20%   range) ≤ 5 N·m/s

Main tolerance requirements

There is no clear unified tolerance, and   the core judgment is based on "meeting the traceability + measurement uncertainty standard"

Type I (indicative type): ±1.5% for ≤100 N·m, ±2% for > 100 N·m; 

Type II (set type):   ±3% (Class A/D/G).

Typical application scenarios

Calibration of torque standards by laboratories/metrology institutions to support compliance of downstream torque testing equipment (e.g. wrench calibrators).

The quality inspection and regular calibration of torque tools in use in automobile maintenance, machinery manufacturing, aerospace and other industries

Core correlation

Provides a basis for the traceability of standards for "torque equipment for calibration" required by ISO 6789 (upstream standard)

Direct-to-end torque tools for testing with ASTM E2428 calibrated standards (downstream application standards)


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