Information on the most widely used ASTM standards within the materials testing industry
ASTM F543 Standard Specification and Test Methods for Metallic Medical Bone Screws
ASTM F543 is a testing standard used in the biomedical industry that defines specifications for metallic medical bone screws. Bone screws are used in surgical procedures for securing implants, osteosynthesis devices, and fracture fixation plates to the skeletal system. In normal clinical use, a surgeon applies combined axial and torsional forces to implant a bone screw into the body. Bone screws are designated Class 2 FDA devices, requiring significant testing and analysis of mechanical properties prior to approval and release. It provides requirements for materials, finish and marking, care and handling, and the acceptable dimensions and tolerances for metallic bone screws that are implanted into bone. The dimensions and tolerances in this specification are applicable only to metallic bone screws described in this specification.

ASTM F543 includes multiple annexes which stipulate the properties related to the functional use of bone screws and the axial torsion forces associated with their use. The standard also includes geometric specifications for the design of these devices. The annexes include both purely torsional as well as biaxial testing for a complete evaluation of these devices. The specification provides performance considerations and standard test methods for measuring mechanical properties in torsion of metallic bone screws that are implanted into bone.
The Metallic Medical Bone Screws key test are included as below:
| ASTM F543 Annex 1 Torsional Properties of Bone Screws |
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ASTM F543 Annex 1 measures the uniformity of bone screw products and enables comparison to other different, yet similarly sized, products. Measures torsional yield strength, maximum torque, and breaking angle of the bone screw. Torsional yield strength is an important engineering parameter to prevent screws from breaking during insertion or removal. Breaking angle is a measure of screw ductility as it undergoes a torsional moment. A large break angle provides an early warning to the surgeon that the screw is reaching its maximum strength. UnitedTest torsion testing machine meets the requirements of ASTM F543 Appendix 1 (ASTM F543-A1). The capacity ranges from 10 Nm (90 in lbf) to over 30 Nm (270 in lbf) and supports both clockwise and counterclockwise modes. Each system includes a test controller, software, test bench, angular displacement sensor, and torque sensor. The specimen fixture seat or mechanical fixture fixes the bone screw to prevent it from rotating under force. The software continuously records the relationship between torque and rotation angle. The angular displacement scale has the sensitivity to accurately measure the offset of 2 ° angular displacement. Draw the relationship between torque and angle in the graphical test report. | |
| ASTM F543 Annex 2 Driving Torque for Medical Bone Screws |
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ASTM F543 Appendix 2 measures the torque required to drive the bone screw into the defined standard material of the simulated bone. This testing method helps maintain the uniformity of the product. Test steps: Use the matching tool to screw the sample into the test block. Apply torque to the screw head at a speed of 3r/min using a torsion testing machine. Record the maximum torque for the first 4 turns as the screw in torque, and for the reverse rotation of 4 turns, record the maximum torque as the spin out torque. Apply an axial load not exceeding 11.17N during the process of screwing in and out. Insertion torque testing helps prevent screw failure during insertion. The insertion torque is much smaller than the torsional yield strength of the screw and its screwdriver head. The disassembly torque test helps to prevent screw failure during the disassembly process. The disassembly torque is also much smaller than the torsional yield strength of the screw and its screwdriver head. In both tests, the torque motor was driven at a rate of 1 to 5 RPM. | |
| ASTM F543 Appendix 3 Axial Tensile Strength of Medical Screws |
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Appendix 3 measures the axial tensile force required to disable or remove bone screws from their application. If the screw is subjected to axial tension, or if the screw is fixed in poor quality or osteoporotic bone, axial tensile strength testing is very important. Axial Tensile Strength of Medical Screws test requires the use of a basic universal testing machine that can withstand the force required to pull out or break medical screws. UnitedTest provides universal/tensile testing machinesorbone screw test machine for this application, each of which meets the ASTM E4 force measurement accuracy requirements. Use our controller to record the displacement data of the load and fixture. For axial pull-out testing, a customized fixture is required to grip the head of the screw and pull it out after reaching the desired depth of thread engagement. | |
| ASTM F543 Annex 4 Performance of Self tapping Medical Bone Screws |
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ASTM F543 Annex 4 test the axial compression force required for the self tapping function of engaging self tapping medical bone screws. The self attack force testing method helps ensure that surgeons can easily insert screws, especially when screws are screwed into low-quality or osteoporotic bones. Self tapping performance refers to the ability of screws to be directly inserted and fixed in bone tissue without the need for pre drilling. This performance is crucial for internal fixation in orthopedic surgery. When conducting self tapping performance tests, it is usually necessary to prepare a set of bone screw samples that meet the specifications, which should have different variables such as size, material, and surface treatment, in order to comprehensively evaluate the influence of different factors on self tapping performance. Next, insert the samples into materials that simulate bone tissue and simulate the operating conditions in actual surgery. During the experiment, it is necessary to record parameters such as the force, speed, and depth of screw insertion, as well as the stability and firmness of the screw after fixation. At the same time, it is necessary to observe the deformation and damage of the screw during insertion, as well as the microstructural changes after fixation, in order to evaluate its self tapping performance. Test procedure:
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Annex A5-Specifications for Type HA and Type HB Metallic Bone Screws.
Annex A6-Specifications for Type HC and Type HD Metallic Bone Screws.
Annex A7-Specifications for Metallic Bone Screw Drive Connections.
This specification is based, in part, upon ISO 5835, ISO 6475, and ISO 9268.
Application Significance
In the R&D phase, this standard enables researchers to compare the performance differences between different materials and structural designs of bone plates, thus guiding the optimization of product schemes. In the mass production stage, it serves as a key quality control tool to ensure that each batch of bone plates meets the unified mechanical performance standards. For manufacturers, test data compliant with this standard is also an important basis for applying for FDA approval of their products, which is crucial for the products to enter the market smoothly and be used clinically.
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