Information on the most widely used ASTM standards within the materials testing industry
ISO 179: Plastics -- Determination of Charpy impact properties
ASTM D6110: Standard Test Method for Determining the Charpy Impact Resistance of Notched Specimens of Plastics.
ISO 179 specifies a method for determining the Charpy impact strength of plastics under defined conditions. A number of different types of specimen and test configurations are defined. Different test parameters are specified according to the type of material, the type of test specimen and the type of notch.
The method can be used to investigate the behaviour of specified types of specimen under the impact conditions defined and for estimating the brittleness or toughness of specimens within the limitations inherent in the test conditions. It can also be used for the determination of comparative data from similar types of material.

This method is suitable for use with the following range of materials:
** rigid thermoplastic moulding and extrusion materials (including filled and reinforced compounds in addition to unfilled types) and rigid thermoplastics sheets; rigid thermosetting moulding materials (including filled and reinforced compounds) and rigid thermosetting sheets (including laminates);
** fibre-reinforced thermosetting and thermoplastic composites incorporating unidirectional or multi-directional reinforcements (such as mats, woven fabrics, woven rovings, chopped strands, combination and hybrid reinforcements, rovings and milled fibres) or incorporating sheets made from pre-impregnated materials (prepregs), including filled compounds;
** thermotropic liquid-crystal polymers.
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| Plastic V notch impact sample 80*10*4mm | Organic glass V notch impact sample 80*10*4mm |
Test Principle of ISO 179-1 Charpy Impact Test:
The test specimen is supported near its ends as a horizontal simply supported beam. A single blow from a pendulum strikes the specimen at the midpoint of the span (line of impact midway between supports), causing high bending deformation. For edgewise impact with notched specimens, the strike line aligns directly opposite the single notch. The absorbed energy is used to calculate impact strength.
Based on energy conservation:
A pendulum is raised to a specific height, storing potential energy (E₁)
The pendulum is released, swinging down to strike the specimen at its midpoint
The specimen absorbs energy during fracture, reducing the pendulum's swing height
The final potential energy (E₂) is measured from the pendulum's maximum rebound height
Impact energy (E) = E₁ - E₂ - friction losses
Impact strength = E / (width × thickness) (for unnotched) or E / (remaining width × thickness) (for notched)
The test evaluates material behavior under high strain rate loading (1-3 m/s), simulating real-world impact conditions.
Testing equipment required for ISO 179-1 impact test:
| Component | Specifications |
|---|---|
| Pendulum Impact Tester | Compliant with ISO 13802, which defines principles, characteristics, and verification methods |
| Pendulum Energy Ranges | 1J, 2J, 4J, 5J, 7.5J, 15J, 25J, 50J. Energy capacity where absorbed energy (W) is 10–80% of available energy (E). Use the pendulum with the highest energy if multiple qualify. |
| Striking Edge | Radius: 2mm ± 0.1mm; Angle: 30° ± 1° |
| Support Jaws | Distance between supports: 60mm ± 0.1mm; Radius: 1mm ± 0.1mm |
| Notching Device | For V-notches: 45° angle, 0.25mm ± 0.02mm root radius |
Test Sample Details:
ISO 179 & ASTM D6110 both are standard test method for determining the impact strength or impact resistance of a plastic specimen with a Charpy test. Charpy impact strength testing involves the use of a pendulum to break a test specimen being supported in a cantilever configuration. The impact energy absorbed in impacting a plastic specimen in a Charpy test is taken as being equal to the difference between the potential energy of the pendulum and the energy remaining in the pendulum after impacting the plastic specimen. Corrections accounting for friction and air-resistance losses must also be made to determine the true impact resistance of the plastic. Specimens tested to determine the impact strength through the Charpy impact resistance test and the practices of ISO 179 must be notched. Charpy impact testing of notched specimens in accordance to ISO179 is a common test to determine notch sensitivity of a plastic material. Test machines that are used to perform Charpy impact strength tests in accordance to ISO 179 must meet the requirements of ISO 13802; verification of Charpy pendulum impact testing machines.
| Parameter | Requirements |
|---|---|
| Types | Type A (notched) and Type B (unnotched)
|
| Standard Dimensions | Length: 80mm ± 2mm; Width: 10mm ± 0.2mm; Thickness: 4mm ± 0.2mm. Span 62mm
|
| Alternative Thicknesses | 2mm, 3mm, 6mm (with specific testing conditions) |
| Notch Details | V-notch: Depth = 2mm; Angle = 45°; Root radius = 0.25mm ± 0.02mm |
| Quantity | 10 specimens per set (minimum 5 if coefficient of variation <5%). For laminates, 10 per direction (normal/parallel). |
| Preparation Methods | Compression molding, injection molding, or mechanical machining (ISO 2818 for sheets) |
| Surface Quality | No twist, mutually perpendicular surfaces, free of scratches/pits/sink marks/flash. Reject or re-machine non-conforming specimens. |
| Conditioning | 23°C ± 2°C and 50% ± 5% RH for 40 hours minimum (or as specified) |
Test Procedures of the ISO 179 Charpy Plastic impact test:
Sample Preparation: Fabricate specimens according to dimensions and notch requirements
Conditioning: Store specimens at 23°C ± 2°C and 50% ± 5% RH for ≥40 hours (or as specified)
Equipment Setup:
Select appropriate pendulum energy (≥10× expected energy absorption)
Verify pendulum alignment, support jaws, and striking edge
Calibrate energy losses (friction, air resistance)
Mounting: Place specimen on supports with notch facing away from the striker (for notched specimens)
Testing:
Raise pendulum to starting position and lock
Release pendulum and record rebound angle/height
Inspect specimen for fracture mode (complete, partial, or no fracture)
Calculation:
Impact energy = Initial energy - Final energy - friction losses
Impact strength = Energy / cross-sectional area (adjusted for notched specimens)
Reporting: Include material ID, specimen details, test conditions, energy values, impact strength, and fracture appearance
Test Application of ISO 179 (Industry Fields)
Automotive: Bumpers, interior trim, dashboard components, exterior body parts
Electronics: Housings for appliances, mobile devices, electrical enclosures
Construction: Pipes, fittings, window profiles, insulation materials
Packaging: Rigid containers, caps, closures, protective cases
Aerospace: Interior cabin components, structural elements
Medical Devices: Sterile packaging, device housings, surgical instruments
Consumer Goods: Toys, furniture parts, sports equipment, kitchenware
The test is particularly valuable for material selection, quality control, and product development of rigid thermoplastics and thermosets (including filled and reinforced grades).
Related Test standard:
| Standard | Relationship |
|---|---|
| ISO 179-2:2020 | Part 2: Instrumented impact test (measures force-time/deflection curves) |
| ISO 13802 | Specifies pendulum impact tester requirements |
| ISO 2818 | Specifies specimen preparation for plastic sheets |
| ASTM D6110 | Equivalent American standard for Charpy impact testing of plastics |
| ISO 180 | Izod impact test (alternative specimen mounting: cantilever beam) |
| ASTM D256 | Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics |
Introduction to ISO 179-2: The Instrumented Charpy Impact Test
Traditional impact testing (like ISO 179-1) as simply checking whether a plastic part "breaks" or "doesn't break," then ISO 179-2 is the advanced, high-definition version that tells you exactly how and why it breaks.
Plastics -- Determination of Charpy impact properties -- Part 2: Instrumented impact test elevates the simple go/no-go pendulum test into a sophisticated data-gathering mission. By equipping the striker with ultra-sensitive sensors, it captures the invisible forces at play during the few milliseconds of an impact. It generates a complete force-time or force-deflection curve, giving engineers an X-ray vision into the material's toughness.
ISO 179-2 defines dynamic mechanical behavior, a fully instrumented pendulum impact test where a strain-gauged or piezoelectric instrumented striker records the force-time or force-deflection curve during impact.
This allows calculation of:
Total impact energy (same as ISO 179-1)
Maximum impact force (Fₘ)
Yield force (Fᵧ) and yield energy (Wᵧ)
Post-yield energy (Wₚᵧ) and fracture energy (Wբ)
Dynamic stiffness and fracture toughness parameters
The method is used when detailed impact behavior characterization is required, complementing the pass/fail or total energy data from ISO 179-1.
ISO 179-2 need equipment of:
1, Instrumented Pendulum Tester,
2, Instrumented Striker: Strain-gauged or piezoelectric load cell near striking edge; radius 2mm ± 0.1mm Measures dynamic force during impact
3, Force Measurement System: Accuracy: ±1% of maximum force (Fₘ); natural frequency (fₙ) ≥ 3× specimen resonance frequency Captures high-speed dynamic events
4, Data Acquisition System: Sampling rate ≥ 100kHz; resolution ≥ 12 bits
Related products and device
Related Standard
ASTM D6110: Standard Test Method for Determining the Charpy Impact Resistance of Notched Specimens of Plastics
ASTM D6110 test method is used to determine the resistance of plastics to breakage by flexural shock as indicated by the energy extracted from standardized pendulum-type hammers, mounted in standardized machines, in breaking standard specimens with one pendulum swing. This test method requires specimens to be made with a milled notch. The notch produces a stress concentration which promotes a brittle, rather than a ductile, fracture. The results of this test method are reported in terms of energy absorbed per unit of specimen width.
The tests require specimens made with a milled notch, hence the test is often referred to as the “notched bar impact test”. In both the Charpy and Izod Tests, the notch produces a stress concentration which promotes a brittle, rather than a ductile, fracture.
ISO 9854: “Thermoplastics pipes for the transport of fluids -- Determination of pendulum impact strength by the Charpy method”
ISO 9854 Specifies the general test method to be used for the determination of the impact strength of unnotched test pieces cut from thermoplastics pipes for the transport of fluids. Not intended to be a reference test method for the determination of the impact strength of pipes. May be used for scientific research, materials testing or the examination of pipes when it is not possible to take measurements in accordance with the reference method.
Charpy Test:
The specimen is mounted horizontally and supported unclamped at both ends. The hammer is released and allowed to strike through the specimen. If breakage does not occur, a heavier hammer is used until failure occurs.
ISO 8256:2023 Plastics — Determination of tensile-impact strength
ISO 8256 specifies two methods (method A and method B) for the determination of the tensile-impact strength of plastics under defined conditions. The tests can be described as tensile tests at relatively high strain rates. These methods can be used for rigid materials (as defined in ISO 472), but are especially useful for materials too flexible or too thin to be tested with impact tests conforming to ISO 179 or ISO 180.These methods are used for investigating the behaviour of specified specimens under specified impact velocities, and for estimating the brittleness or the toughness of specimens within the limitations inherent in the test conditions. Similar with standard ASTM D1822.
These methods are applicable both to specimens prepared from moulding materials and to specimens taken from finished or semi-finished products (for example mouldings, films, laminates, or extruded or cast sheets).
ISO 974 Plastics -- Determination of the brittleness temperature by impact
Scope:
Brittleness temperature is the temperature at which 50% of the tested specimens exhibit brittle failure at specified impact conditions. It is utilized primarily for plastics and elastomers.
Test Procedure:
Specimens are secured in the customer specified specimen holder (A or B) with a torque wrench at 5 in-lb. The specimen holder is lowered into a bath at a specified temperature. The specimens are impacted at 2000 ± 200 mm/s and then examined. The procedure is repeated at a lower temperature until enough data is generated to determine a brittleness temperature. Brittle temperature is the temperature at which 50% of the specimens fail. Brittle failure is defined by ASTM D746 as fracture into 2 or more pieces, or any crack visible to the unaided eye. The specimens can be bent to an angle of 90° and examined for cracks at the bend.
ASTM D1709: Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method
ASTM D1709 test methods cover the determination of the energy that causes plastic film to fail under specified conditions of impact of a free-falling dart. This energy is expressed in terms of the weight (mass) of the missile falling from a specified height which would result in 50 % failure of specimens tested.
ASTM D2444 test method covers the determination of the impact resistance of thermoplastic pipe and fittings under specified conditions of impact by means of a tup (falling weight). This method is applicable to isolated batches of pipe tested at 0 °C (information is also given for sampling from the continuous production of pipe).
FAQs about ISO 179-1 (Charpy Non-Instrumented Impact Test)
Q1. Why is the ISO 179-1 test important?
A: The test is critical for:
Material characterization: Investigating how plastics behave under sudden impact (e.g., brittle vs. tough fracture).
Quality control: Comparing batches of the same material or evaluating alternatives.
Specialized applications: Assessing materials prone to interlaminar shear fracture(e.g., long-fiber composites) or surface effects(e.g., environmental degradation)—it has a broader range of applicability than ISO 180 (Izod test).
Research: Providing insights into notch sensitivity (via Types A/B/C notches) or anisotropy (via directional sampling).
A: Specimens are categorized by type (shape/dimensions) and notch type (A/B/C or unnotched):
| Specimen Type | Dimensions (mm) | Use Case |
|---|---|---|
| Type 1 (preferred) | Length: 80±2; Width: 10.0±0.2; Thickness: 4.0±0.2; Span: 62+0.5 | Most materials (moulding/extrusion compounds, sheets) |
| Type 2 | Length: 25h; Width: 10 (fine structure) or 15 (large stitch); Span: 20h | Materials with interlaminar shear fracture (e.g., long-fiber composites) |
| Type 3 | Length: 11h/13h; Thickness: 3 (up to 10.2mm); Span: 6h/8h | Same as Type 2 (shear/tensile failure study) |
Notch Types:
Type A: Tip radius = 0.25±0.05mm (preferred for most materials).
Type B: Tip radius = 1.00±0.05mm (for notch sensitivity studies).
Type C: Tip radius = 0.10±0.02mm (used if Type A fails to break).
Unnotched: For surface effect studies (flatwise impact).
Q3: What is the key difference between ISO 179-1 and ISO 179-2?
A: ISO 179-1 is a non-instrumented test that only gives total absorbed impact energy. ISO 179-2 is instrumented, recording force-time/deflection curves to analyze yield force, fracture process, and dynamic behavior in detail.
Q4: Can ISO 179-1 be used for fiber-reinforced or filled plastics?
A: Yes. It is widely applied to unreinforced, glass-fiber reinforced, mineral-filled, and modified thermoplastics/thermosets. However, fiber orientation and filler distribution may affect result repeatability.
Q5: What does a low Charpy impact strength value mean?
A: A low value indicates the material is brittle and prone to sudden fracture under impact. Such materials are not suitable for impact-prone products like automotive parts, tool housings, or children’s toys.
Q6: Why do test results differ for the same material?
A: Variations can come from: specimen machining quality (notch roughness, dimensional error), inconsistent conditioning, improper specimen placement, tester calibration deviation, or material internal defects.
Q7: Is impact velocity controlled in ISO 179-1?
A: Yes. The standard impact velocity is either 2.9 ± 0.15 m/s or 3.8 ± 0.2 m/s, ensuring consistent high-strain-rate loading conditions.
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