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Why use the Plastometer / Melt flow index tester?
The melt flow rate index (MFR) tester is primarily used to measure the melt mass flow rate of thermoplastic plastics under specific temperatures and pressures, reflecting the flow performance of materials through standardized testing.
The main application reasons:
1, Assessing Material Flowability
The MFR measures the melt mass that flows through a standard die (diameter 2.095mm, length 8.000mm) within 10 minutes, directly reflecting the material's flowability under specific shear conditions. A higher value (e.g., the MFR of LDPE typically ranges from 1-20g/10min) indicates better flowability; conversely, a lower value (e.g., the MFR of HDPE is mostly 0.1-10g/10min) indicates poorer flowability.
2, Quality Control and Production Optimization
In plastic processing, the MFR can serve as a basis for adjusting formulations and optimizing processes. For example, by adjusting temperature, load, or shear rate, material formulations can be quickly screened or processing parameters improved, thereby enhancing production efficiency.
UnitedTest Melt flow index tester conform with standard of:
ISO 1133 "Plastics - Determination of the Melt Mass-Flow Rate (MFR) and Melt Volume-Flow Rate (MVR) of Thermoplastics”
ASTM D1238 "Standard Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer“
Principle: The melt mass-flow rate (MFR) and the melt volume-flow rate (MVR) are determined by extruding molten material from the cylinder of a plastometer through a die of specified length and diameter under preset conditions of temperature and load.
Feature of MFI402:
LCD display, MFR method, motorized cutting, with micro-printer.
Test Procedure:
Approximately 7 grams of the material is loaded into the barrel of the melt flow apparatus, which has been heated to a temperature specified for the material. A weight specified for the material is applied to a plunger and the molten material is forced through the die. A timed extrudate is collected and weighed. Melt flow rate values are calculated in g/10 min.
Specimen size:
At least 14 grams of material;
Data:
Flow rate = ( 600/t x weight of extrudate )
t = time of extrudate in seconds
melt flow rate = g/10 min.
Main Specification:
Model | MFI402 (XNR-400A) |
Temperature range | Ambient temperature to 450℃ stepless adjustable, fixed point temperature control |
Temperature fluctuation | ±0.5℃ |
Temperature resolution | 0.1℃ |
Weight | 8 levels, total 21.6kg mass |
Measuring method & range | MFR (0.1-100)g/10min |
Heating power | 450W |
Extruding part spec. | |
Inner diameter of die | φ2.095±0.005mm |
Length of die | 8.000±0.025mm |
Inner diameter of filling canister | Φ9.550±0.025mm |
Weight | Frame: 30kg Standard weights: 25kg |
Power | 220V, 50HZ/110V, 60HZ |
Display | LCD display temperature, time, sampling number etc. |
Micro-printer | YES |
Specimen cutting mode | Automatic |
Other model: 1, MFI401 LCD display, economical type, manual cutting, only MFR test method;2, MFI403 LCD display, motorized cutting, both MFR/MVR test method; |
Other name:
Melt flow index testing equipment; melting flow indexer; melt indexer iso 1133; digital melt flow rate tester; quality melt flow index testing machine; melt flow index astm; plastic Melting Flow Index tester
Item | Quantity |
---|---|
Frame | 1 set |
Die (φ2.095) tungsten carbide material | 1 pc |
No. 1 weight (piston rod + weight tray): 325g | 1 pc |
No. 2 weight: 875g | 1 pc |
No. 3 weight: 1835g | 1 pc |
No. 4 weight: 3475g | 1 pc |
No. 5 weight: 4675g | 1 pc |
No. 6 weight: 5000g | 1 pc |
No. 7 weight: 2500g | 1 pc |
No. 8 weight: 2915g | 1 pc |
Scraper | 1 pc |
Sample loading hopper | 1 pc |
Water level | 1 pc |
Die cleaning rod | 1 pc |
Cylinder cleaning rod | 1 pc |
Sample loading rod | 1 pc |
Sample plate | 1 pc |
Electric wire | 1 pc |
Cleaning gauze and gloves | 1 pc |
Accessories containing case | 1 pc |
Documents (Manual, packing list, certificate) | |
ISO 1133 "Plastics - Determination of the Melt Mass-Flow Rate (MFR) and Melt Volume-Flow Rate (MVR) of Thermoplastics”
ASTM D1238 "Standard Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer“
ASTM D3364 (for PVC), BS 2782, DIN 53735, JIS K7210