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ISO 1133, ASTM D1238 MFI404 Automatic Melting flow tester (Touching screen); MFI series Melt Flow Index Tester/Extrusion Plastometer. They are suitable to measure the melt flow character of PP, PE, PVC, POM, ABS etc., plastic materials resin and granules.
Key Features and Benefits of UnitedTest Melt flow index test device:
Accurate Measurement of MFR and MVR:
The Melt Flow Indexer provides highly accurate measurements of both the Melt Mass-Flow Rate (MFR) and the Melt Volume-Flow Rate (MVR). By meticulously following the ASTM D1238 and ISO 1133 protocols, users can ensure compliance with industry standards and produce reliable results that can be reproduced in subsequent tests.
Customization per Testing Standards:
The device allows for customization based on various testing standards, making it versatile for different thermoplastics. This adaptability is crucial for manufacturers who deal with multiple polymer grades and types.
Ease of Use:
Designed with user-friendliness in mind, this melt flow indexer comes with an intuitive interface that simplifies the testing process. Operators can easily input parameters and monitor the results in real-time, significantly reducing the potential for human error.
Robust Construction:
Built to withstand the rigors of the laboratory environment, the Thermoplastic Melt Flow Indexer features durable components that ensure reliable operation and longevity. This robustness translates to reduced maintenance costs and increased uptime.
Enhanced Quality Control:
By integrating the melt flow testing equipment into the quality control process, manufacturers can catch inconsistencies before they lead to defective products. This proactive approach not only boosts product quality but also enhances overall operational efficiency.
Data-Driven Insights:
The device includes advanced data logging and reporting features, allowing for in-depth analysis of melt flow characteristics over time. These insights support continuous improvement efforts and enhance decision-making in product development and manufacturing.
Wide Applicability Across Polymer Types:
Suitable for a variety of thermoplastic materials, the melt flow indexer can be used for polyethylene, polypropylene, and more, making it an essential tool for any operation focused on polymer processing.
Integration with Existing Systems:
The Thermoplastic Melt Flow Indexer is designed to seamlessly integrate with existing testing and quality assurance systems. This integration promotes efficiency and enhances the overall testing workflow.
Test Principle of Melt flow indexer test:
The melt mass-flow rate (MFR) and the melt volume-flow rate (MVR) are determined by extruding molten material from the cylinder of a plastometer through a die of specified length and diameter under preset conditions of temperature and load.
Feature of UnitedTest MFI404:
Large Screen Touching screen;
Both MFR/MVR test method;
Motorized cutting and Manual cutting both way;
With micro-printer;
Show the temperature VS Time graph.
Test Procedure:
Approximately 7 grams of the material is loaded into the barrel of the melt flow apparatus, which has been heated to a temperature specified for the material. A weight specified for the material is applied to a plunger and the molten material is forced through the die. A timed extrudate is collected and weighed. Melt flow rate values are calculated in g/10 min.
Specimen size:
At least 14 grams of material;
Data:
Flow rate = ( 600/t x weight of extrudate )
t = time of extrudate in seconds
melt flow rate = g/10 min.
Other name:
Melt flow index testing equipment; melting flow indexer; melt indexer iso 1133; digital melt flow rate tester; quality melt flow index testing machine; melt flow index astm; plastic Melting Flow Index tester
Conform with stardard:
ISO 1133 "Plastics - Determination of the Melt Mass-Flow Rate (MFR) and Melt Volume-Flow Rate (MVR) of Thermoplastics”
ASTM D1238 "Standard Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer“
JIS K7210; DIN 53735; ASTM D3364; BS 2782 Part 7: Method 720A (BS2782-7)
Model | MFI404 (XNR-400D) |
Temperature range | Ambient temperature to 450℃ stepless adjustable, fixed point temperature control |
Temperature fluctuation | ±0.5℃ |
Temperature resolution | 0.1℃ |
Weight | 8 levels, total 21.6kg mass |
Measuring method & range | MFR (0.1-2000)g/10min MVR(0.1-2000) cm3/10min |
Heating power | 450W |
Extruding part spec. : | |
(1), Inner diameter of die | φ2.095±0.005mm |
(2), Length of die | 8.000±0.025mm |
(3), Inner diameter of filling canister | Φ9.550±0.025mm |
Weight | Frame: 30kg Standard weights: 25kg |
Power | 220V, 50HZ/110V, 60HZ |
Display | Toruching screen display temperature, time, sampling number, temperature VS time curve etc. |
Micro-printer | YES |
Specimen cutting mode | Automatic & Manual both mode |
Other model: 1, MFI401 Digital display, economical type, manual cutting, only MFR test method; 2, MFI402 LCD display, economical type, motorized cutting, only MFR test method; 3, MFI403 LCD display, motorized cutting, both MFR/MVR test method; 4, MFI405 Computer controlled melt flow index tester, analysis temperature-time curve, print test report ( test data, curve etc.,). |
Item | Quantity |
---|---|
Frame | 1 set |
Die (φ2.095) tungsten carbide material | 1 pc |
No. 1 weight (piston rod + weight tray): 325g | 1 pc |
No. 2 weight: 875g | 1 pc |
No. 3 weight: 1835g | 1 pc |
No. 4 weight: 3475g | 1 pc |
No. 5 weight: 4675g | 1 pc |
No. 6 weight: 5000g | 1 pc |
No. 7 weight: 2500g | 1 pc |
No. 8 weight: 2915g | 1 pc |
Scraper | 1 pc |
Sample loading hopper | 1 pc |
Water level | 1 pc |
Die cleaning rod | 1 pc |
Cylinder cleaning rod | 1 pc |
Sample loading rod | 1 pc |
Sample plate | 1 pc |
Electric wire | 1 pc |
Cleaning gauze and gloves | 1 pc |
Accessories containing case | 1 pc |
Documents (Manual, packing list, certificate) | |
ISO 1133 "Plastics - Determination of the Melt Mass-Flow Rate (MFR) and Melt Volume-Flow Rate (MVR) of Thermoplastics”
ASTM D1238 "Standard Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer“
ASTM D3364 (for PVC), BS 2782, DIN 53735, JIS K7210