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Pin-on-disk wear testing, as a classic experiment in tribology, is dedicated to studying friction, wear, and lubrication. This standardized approach is widely used to understand the performance of materials under sliding contact. The test typically involves a pin, usually made of durable materials, pressed against a rotating disk, where the two can wear against each other under controlled conditions. Understanding the wear rate and friction coefficient is crucial for many industries (from automotive to aerospace) as it provides insights into material performance and lifespan.
UT1054A Flat / pin disc friction wear testing machine is mainly used to determine the friction properties of slide rails and specific metals at approximate PV values. In addition, the machine can also be used to evaluate the friction and wear performance of lubricants, metals, plastics, coatings, rubber, ceramics and other materials under the condition of high linear speed.
ASTM G99-23 : Standard Test Method for Wear and Friction Testing with a Pin-on-Disk or Ball-on-Disk Apparatus
Main structures:
2.1 The testing machine is composed of a normal loading system, a horizontal lever, a torque force measurement system, a temperature control system, a cooling and lubrication device, an electrical control cabinet and a computer real-time data acquisition and control system (including software).
The main engine of the testing machine is mainly composed of the main engine base, the horizontal machine base, the normal spindle and its driving system, the test force application device, the friction torque and displacement high-precision sensing measurement system, the test force measurement and the friction temperature measurement system. The normal loading system of the testing machine adopts lever + weight, which has high precision and good reliability; The horizontal loading system adopts linear motor as the loading system, the control accuracy is high, the corresponding is fast, the host base adopts a larger mass of iron castings, the natural frequency is high, the shock absorption and seismic performance is good, and the box seat is also made of iron parts after CNC boring processing, the electric spindle is firmly locked in the box base, which can improve the stability of the loading work.
2.2 The function of the cooling and lubrication device is mainly to cool and lubricate the actuator, so that the actuator can work stably and reliably for a long time. (Suitable for oil testing)
2.3 Computer real-time data acquisition and data processing control system is an intelligent system that is specially prepared for the control software to artificially set, collect, monitor and output various test parameters, which can avoid the human influence of the test results and improve the accuracy of the test results.
2.4 The measurement of friction force selects the high-precision force sensor of the American Celtron brand;
Pin on disks
Main specification:
Normal direction load: 0.1-100N
Fixture clamping range: 33-160mm, adjustable
Number of pins: 1
Spindle speed: 0.1-1200r/min
Maximum linear speed: 1000mm/min (customized)
For more information or details, please contact us:
Email: export@unitedtest.com
whatsapp: +8613911165373
Normal direction load | 0.1-100N |
Normal direction loading, and can realize the long-term maintenance of the test force | |
Normal force value control accuracy | ±0.5% |
Temperature control range (optional function) | -20°-100°C, infrared non-contact measurement mode |
Fixture clamping range | 33-160mm, adjustable |
Number of pins | 1 |
Spindle speed | 0.1-1200r/min |
Maximum linear speed | 1000mm/min (customized) |
It can run continuously for a long time, and the machine noise ≦ 40dB; | |
The data generated during operation, such as friction, reciprocating frequency, reciprocating amplitude, load fluctuation, sample temperature, etc., are collected and processed in real time by the computer, and the test results are given in the form of data charts, and different colors are given in the same time coordinates: load-time, friction coefficient-time, temperature-time, displacement-time four curves, and can be converted into the corresponding "parameter-distance curve", which is displayed in real time on the computer screen. All data is recorded and stored by a computer for reference and printing, and the data can be converted into Excel format |
Item | Quantity |
Frame (200N) | 1 set |
Fixture (range 30-160) | 1 set |
Linear guide (4 sliders) | 1 pcs |
Normal weights | 5 pcs |
Friction sensors (USA Celtron) | 1 pc |
Servo motor | 1 set |
Planetary reducer | 1 set |
Environmental chamber + fire extinguishing system (-20 to 100 degree) | Optional |
Temperature sensor (PT100) | Optional |
Electronic control system assembly | 1 set |
Measurement and control system and English software | 1 set |
Control box (weak current control) | 1 set |
Computer | 1 set |
Printer | 1 set |
Professional measuring software in English | 1 set |
Documents (Manual, packing list, certificate) | |
ASTM G99-23 : Standard Test Method for Wear and Friction Testing with a Pin-on-Disk or Ball-on-Disk Apparatus