Home >> Application >> By Standard >> ISO >> ISO 20000 + >> ISO 80369 Test of Small-Bore Luer Connector for Liquids and Gases in Medical

ISO 80369 Test of Small-Bore Luer Connector for Liquids and Gases in Medical

Share:

ISO 80369 Small-bore connectors for liquids and gases in healthcare application.

ISO 80369 specifies the mechanical tests for verifying the safety and reliability of connectors under clinical conditions.The tests include:resistance to separation, axial pull-out force, air or liquid leakage resistance,stress cracking test etc.,


Main test stipulated in the ISO 80369: 

1, Fluid Leakage TestsPurpose: To ensure no fluid escapes the connection under pressure.
1.1 Leakage by Pressure Decay

The assembly is subjected to an air pressure between 300 kPa and 330 kPa for 15 to 20 seconds.

The leakage rate must not exceed 0.005 Pa·m³/s. 

Use an pressure decay tester, Mate sample with reference connector; apply 300–330 kPa air pressure; hold 15–20 s; record leakage rate.

1.2 Positive Pressure Liquid Leakage 

The assembly is subjected to water pressure between 300 kPa and 330 kPa for 30 to 35 seconds. There must be no visible droplet formation.

Use Liquid pressure tester, Mate sample with reference connector; apply 300–330 kPa water pressure; hold 30–35 s; inspect for drips. 

2, Sub-atmospheric Pressure Air Leakage TestPurpose: To ensure air cannot be sucked into the line (preventing air embolisms) when a negative pressure is applied.

A sub-atmospheric pressure between 80.0 kPa and 88.0 kPa is applied for 15 to 20 seconds. The leakage rate must not exceed 0.005 Pa·m³/s. 

Use Vacuum leak tester, apply specified sub-atmospheric pressure; hold 15–20 s; measure leakage.

3, Stress Cracking Test

Purpose: To ensure the connector material does not crack under environmental stress (e.g., exposure to chemicals or disinfectants).

After being subjected to specific stresses defined in the reference test method, the connector must still pass the Fluid Leakage test. 

Use Stress testing apparatus ; Expose sample to standardized stress; conduct leakage test; confirm no failure. 

4, Resistance to Separation from Axial Load Test 

To ensure the connector does not pull apart accidentally.

Luer Slip connectors: Must withstand an axial force of 23N to 25N for 10 to 15 seconds.

Luer Lock connectors: Must withstand an axial force of 32N to 35N for 10 to 15 seconds. 

Use Tensile tester,  Mate sample with reference; apply axial force; hold 10–15 s; check separation. 

5, Resistance to Separation from Unscrewing Test

Purpose: To ensure the locking mechanism does not unscrew accidentally.

Must withstand an unscrewing torque of 0.018 N·m to 0.020 N·m for 10 to 15 seconds without separating. 

Use torsion testing machine, Apply specified torque; hold; verify no separation. 

6, Resistance to Overriding Test

Purpose: To ensure the threads/lugs do not strip or override each other when over-tightened.

Must withstand an applied torque of 0.15 N·m to 0.17 N·m for 5 to 10 seconds without overriding. 

Use torsion testing machine, Apply torque; hold; inspect for thread/lug overriding. 


ISO 80369 developed to eliminate misconnections between medical connectors used in different clinical scenarios—one of the leading causes of patient harm in healthcare. Each part targets a unique medical application with dedicated dimensions, geometry, and performance rules, so connectors from different parts are dimensionally non-interconnectable. 


Part NumberOfficial TitleCore ApplicationKey Purpose & Content
ISO 80369‑1General requirementsAll healthcare small‑bore connectors

Content: defines the fundamental terms, general requirements, and the framework for testing the "non-interconnectable" characteristics of small-bore connectors.

Purpose: ensures that a connector made for one specific medical application cannot physically fit into a port meant for a completely different application.

ISO 80369‑2Connectors for breathing systems and driving gases applicationsRespiratory, anesthesia, driving gas circuits

To standardize connectors for airway management and gas delivery, ensuring they cannot be mistakenly connected to non-respiratory devices like IV lines.

ISO 80369‑3Connectors for enteral applicationsEnteral feeding, gastric suction

Enteral connectors (often referred to as ENFit connectors) are designed so they physically cannot connect to IV ports, Luer locks, or respiratory tubing.

This prevents liquid nutrition or medication from being accidentally delivered into a vein or an airway.

ISO 80369‑4Connectors for urethral and urinary applicationsUrethral catheters, urinary drainageTo create a dedicated, secure, and mismatch-proof connection standard for urological devices.
ISO 80369‑5Connectors for limb cuff inflation applicationsBlood pressure cuffs, tourniquet cuffs

These connectors are designed specifically for inflating and deflating cuffs.

The standard ensures that the inflation bulbs and valves are incompatible with other medical connectors to prevent accidental cross-use.

ISO 80369‑6Connectors for neuraxial applicationsEpidural, intrathecal, spinal anesthesia

Neuraxial procedures are extremely sensitive and high-risk.

This standard dictates the dimensions and performance requirements for connectors used in these applications to ensure they are completely distinct from all other connector types.

ISO 80369‑7Connectors with 6% (Luer) taper for intravascular or hypodermic applicationsIV therapy, hypodermic syringes, needles, cannulas

This part governs the traditional Luer taper connectors (both slip and lock varieties).

Because IV access is critical and ubiquitous, this standard tightly controls the dimensions, material rigidity, pressure tolerances of Luer connectors to ensure they only fit other Luer-compatible devices.

ISO 80369‑20   Common test methodsAll parts of ISO 80369

Content: Testing protocols used to evaluate the performance, leakage, stress cracking, and axial strength of the connectors defined in Parts 2 through 7 .

Purpose: It ensures specific medical application a connector is tested under the exact same rigorous conditions to prove its safety and reliability.


Related test standard: 

ISO 594-1 Conical fittings with a 6 % (Luer) taper for syringes, needles and certain other medical equipment Part 1: General requirements

ISO 594-2 Conical fittings with 6 % (Luer) taper for syringes, needles and certain other medical equipment Part 2: Lock fittings

Notice: ISO 594-1 & ISO 594-2 was withdrawn and replaced by ISO 80369-7. 

Related products and device

ISO 80369 medical connector Tensile strength testing machine

A single column tensile tester is a sophisticated material testing instrument designed for measuring mechanical properties of various materials under tension, compression, bending, shear, and other loading conditions. As the name suggests, it features a single vertical column supporting a moving crosshead that applies force to test specimens.

ISO 80369 Medical Luer Connector Multifunctional Testing Machine

Medical Luer Connector Multifunctional Testing Machine can detect the leakage, air leakage, separation force, unscrewing torque, silky resistance, overload resistance, stress cracking, pressure attenuation leakage, positive pressure air leakage, negative pressure air leakage of Luer joint.

ISO 80369 Luer Conical Joint Comprehensive Tester

Medical Luer Connector Multifunctional Testing Machine can detect the leakage, air leakage, separation force, unscrewing torque, silky resistance, overload resistance, stress cracking, pressure attenuation leakage, positive pressure air leakage, negative pressure air leakage of Luer joint.

ISO 80369 Medical infusion device flow volume tester

​Medical Device Flow Volume Tester is a specialized equipment designed to detect the flow of medical devices. Suitable for infusion sets, blood transfusion sets, infusion needles, catheters, anesthesia filters, etc.,

ISO 80369 Connector Torsion Tester

Manual torsion tester is mainly used to execute torsion test for various kinds materials, manual loading, high accuracy torsion transducer to measure torque, photoelectric encoder to measure torsion angle, digital display test result.

Related Standard

ISO 80369-20 Test methods Small-bore connectors for liquids and gases in healthcare

ISO 80369 standard outlines 9 specific test methods, each placed in an informative annex. These are broadly categorized into Leakage Tests, Mechanical Stress Tests, and Functional Tests.  All tests use reference connectors defined in application‑specific parts (e.g., ISO 80369‑7) and uniform assembly rules.

ISO 594 Luer conical fittings test requirement

ISO 594-1 specified the requirements and test methods for syringes with a "slip" tip (a plain cone that relies on friction to hold the needle hub in place).  ISO 594-2 Specifies locking-type (Luer lock) Luer connectors with thread/lug locking mechanisms.

ASTM F2477 Test for in-vitro Pulsatile Durability Testing of Vascular Stents

ASTM F2477 designed to evaluate the long-term fatigue durability and radial cyclic deformation resistance of vascular implants under simulated physiological pulsatile loading conditions. It is crucial for simulating the cyclical stresses these medical devices endure inside human blood vessels. 

ASTM F3036 Testing of Absorbable Stents

ASTM F2942 specifies in vitro test methodologies to evaluate the cyclic durability of vascular stents under non-radial mechanical deformations (axial, bending, and torsion) that occur in vivo due to musculoskeletal motion, breathing, or cardiac activity. include Axial, bending, torsional, Pulsatile Durability, Radial Loading etc., test. 

< Previous: ISO 29862 Tape adhesion peeling test, Self adhesive tapes

> Next: ISO 80369-20 Test methods Small-bore connectors for liquids and gases in healthcare

Require More Customized Solutions?

We offer customization to meet your specific needs. Our expert team will collaborate with you to develop the perfect product for you
Customize Now

Beijing United Test Co., Ltd.