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Connector Plug-in force Insertion Extraction Tester
Insertion and withdrawal force tester/ Connector Reliability Tester

Connector Plug-in force Insertion Extraction Tester

Model: UT4154; IEC 60512-13-2. IEC 62852

UT4154F Connector Plug-in force Insertion Extraction Tester/ Insertion and withdrawal force tester/ Connector Reliability Tester is a precision testing device specifically used to test the plug-in force performance of electronic connectors, plugs and sockets, and various plug-in components. 

General Introduction

UT4154F Connector Plug-in force Insertion Extraction Tester/ Insertion and withdrawal force tester/ Connector Reliability Tester is a precision testing device specifically used to test the plug-in force performance of electronic connectors, plugs and sockets, and various plug-in components. 


This device adopts a horizontal structural design, in contrast to the traditional vertical structure, and its testing platform is suitable for placing larger finished products (such as ports on household appliances, main units, and other equipment), making it convenient to test the plug-in performance of the connectors' terminals. 

Its core functions include testing the insertion force, extraction force, and plug-in lifespan of connectors and terminals. It can also conduct single-pin and plastic retention force tests for connectors, NORMAL FORCE tests, small spring stroke load tests, as well as general compression and tensile destructive tests. 


The equipment typically uses microcomputer, embedded microcomputer, or industrial control computer measurement and control technology, featuring high precision, high automation, data storage, and report generation capabilities. It is suitable for quality testing of a variety of connectors and electronic products, such as USB cables, pin headers and sockets, and audio jacks. 

Key Features

  • Main functions
  • References Standard
  • Main features
  • Safety function

※ Testing and analysis of the connector insertion and removal life degradation curve;

※ Connector full-row insertion and removal testing, single PIN retention force testing;

※ Testing of connector insertion force versus displacement and extraction force versus displacement;

※ Connector single-hole insertion and removal test, connector normal force testing;

※ General compression and tensile fracture tests;

IEC 60512-13-2 Connectors for electronic equipment – Tests and measurements – Part 13-2: Mechanical operation tests – Test 13b: Insertion and withdrawal forces


IEC 62852:2014 Connectors for DC-application in photovoltaic systems - Safety requirements and tests

2.1, With the patented automatic centering device, completely accurate insertion and withdrawal force tests can be obtained. 

2.2, Using Windows, the setup is done through Chinese graphical interfaces, making operation simple and convenient, and all data can be stored (test conditions, displacement curves, lifetime curves, inspection reports, etc.). 

2.3, At the same time, it solves the fixture problems of various connector tests, and during testing, male and female connectors can automatically align, preventing issues of one-sided engagement.

2.4, Printable storage graphics (insertion/extraction displacement curve, lifespan curve, inspection report);

2.5, Beyond the original design, user-friendly machine interface testing;

2.6, Test data stored on hard disk (each record can be saved, unlimited times);

2.7, Test conditions can be set on the computer screen, convenient and fast (including insertion/extraction stroke, speed, pause time, etc.);

2.8, Inspection report header content can be modified at any time (both Chinese and English);

2.9, Inspection reports can be converted to .WORD, EXCEL, PDF for editing;

2.10, Paired with a dynamic impedance testing system, it can test dynamic impedance while testing insertion/extraction force and draw the "Load-Stroke-Impedance Curve".

a. Instrument Overload Protection

b. Emergency Shutdown Device, Upper and Lower Travel Limit Devices

c. Protection by Limiting the Maximum Value of Parameters Set in Software

Main parameters

Maximum Load500N
Minimum Resolution0.01N
Force Unitskgf, gf, N, kN, lbf
Maximum Measurement Stroke150mm
Fixture Size Range0~40mm
Speed Range0-300mm/min
X, Y Axis Travel Range0-75mm
Transmission MechanismBall Screw
Overall Dimensions360*260*940mm
Minimum Fine Adjustment Distance0.01mm
Power Supply voltage220V, 50HZ
Machine Weight76kg


Main accessories

ItemQuantity
Frame1   set
Control system1   set
English software1   set
Computer + monitor1   set
Load cell (500N)1   set
Large X-Y moving worktable1   set
Universal clamps1   set
Documents (Manual, packing list, certificate)


Standard

IEC 62852 Mechanical Test: Solar connector for DC-application in photovoltaic systems

IEC 62852 applies to connectors used in DC circuits of photovoltaic systems that comply with IEC 61140:2001 Class II, with a rated voltage of up to 1,500 V DC and a rated current of up to 125 A per contact. It is suitable for connectors that do not have breaking capacity but may be mated and unmated under voltage. 

The mechanical tests focus on verifying the "structural strength, operational durability, and mechanical protection of connectors." These tests are distributed across Test Group A (Mechanical Test Group), Test Group B (Service Life Test Group B), Test Group C (Service Life Test Group C), and miscellaneous tests. 


Frequently Asked Questions

Optional Touching Screen type UT4154A Horizontal Connector Plug-in force Insertion Extraction Tester

Connector Plug-in force Insertion Extraction Tester

Horizontal Connector Plug-in force Insertion Extraction Tester is suitable for testing the insertion and pull-out of various connectors. It uses embedded microcomputer control technology, can simultaneously display insertion force, pull-out force, and real-time force values, and features count setting, adjustable speed and stroke, as well as displaying speed values, automatic zeroing, and unit conversion. The rotary eccentric wheel power design ensures that the test speed is not related to the test stroke, allowing both long and short stroke connectors to be tested quickly. It can be considered the most cost-effective connector lifetime tester currently on the market.


Features:

1. Equipped with an automatic stop alarm function for overload reset.

2. Equipped with an automatic save function, can automatically save up to ten points and calculate the average.

3. Uses a list format to record saved test data.

4. Administrator password allows users to change the startup password.

5. Uses software to calibrate load values.

6. Full Chinese prompts for setting internal functions, easy and simple to operate.


Specification: 

Count range0~500000 times
Transmission methodrotating eccentric wheel
Display methodlarge-screen LCD real-time display
Insertion and removal force range0~500N
Minimum insertion and removal force resolution    0.01N
Stroke adjustment range0~60MM
Test speed10~60mm/min (digital display)
unit conversionsN, KG, IB
Machine dimensions550(D)*470(W)*450(H)mm
Power Supply voltage220V, 50HZ
Main circuit fuse2A


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Beijing United Test Co., Ltd.