Information on the most widely used ASTM standards within the materials testing industry
Packaging
Packaging Industry Overview: Testing Types, Equipment, Importance & Professional Testing Solutions | UnitedTest
1. Introduction to the Global Packaging Industry
The packaging industry is a fundamental supporting sector for global manufacturing, supply chain logistics, food & beverage, pharmaceuticals, consumer electronics, and cross-border e-commerce. It covers the full lifecycle of packaging material R&D, container manufacturing, functional structural design, transit circulation protection, and end-of-life sustainable recycling. Modern packaging is far beyond basic product containment; it prioritizes food safety preservation, logistics mechanical durability, end-user experience, global regulatory compliance, and carbon-neutral environmental sustainability. With the explosive growth of cross-border e-commerce, cold chain food logistics, and stricter food & pharmaceutical safety regulations, packaging quality testing and material performance verification has become a non-negotiable quality control process for manufacturers to reduce in-transit product damage risks, meet international compliance standards, and build long-term brand credibility. This is where professional packaging testing machine manufacturer, UnitedTest delivers core value, providing standardized lab testing equipment and customized turnkey packaging testing solutions for all packaging material and finished container quality control scenarios.

2. Importance of Packaging Testing
Packaging testing is the quality gateway for the entire packaging supply chain, with critical commercial and regulatory significance:
• Product Safety & Shelf-Life Guarantee: Professional barrier performance testing blocks oxygen, moisture, and external contaminants, extending the shelf life of packaged food, pharmaceuticals, and cosmetic products. It effectively prevents material oxidation, microbial mildew, and active ingredient deterioration during long-term storage and global transportation.
• Logistics & Circulation Damage Reduction: Simulate real supply chain transit conditions including free drop, random vibration, and stacking compression to verify packaging structural strength, significantly cutting cargo damage rates in warehouse storage, ocean/road shipping, and last-mile e-commerce delivery.
• Global Regulatory Compliance: Meet ISO, ASTM, ISTA, GB, and FDA industry standards for food contact packaging materials, medical sterile packaging, and dangerous goods transport packaging, avoiding customs rejection, product recalls and global market access penalties.
• Cost Optimization & Material Lightweighting: Accurate packaging material performance test data helps R&D engineers optimize film thickness, box structure, and raw material selection, balancing protective performance and overall production & logistics costs.
3. Main Types of Packaging Industry Testing
Packaging testing is classified by test objectives and material physical properties, covering five core test categories applicable to paper packaging, plastic flexible film, rigid containers, metal cans, glass bottles, and multi-layer composite packaging materials, fully matching mainstream lab QC requirements:
1, Physical & Mechanical Testing (Basic and fundamental) | Evaluates the structural strength, ductility and mechanical resistance of raw packaging materials and finished packaging containers for production and transit scenarios. |
| • Tensile strength & elongation test (flexible films, adhesive tapes) • Tear resistance test (plastic films, laminated materials) • Burst strength test (paper bags, non-woven packaging) • Edge crush / ring crush test (corrugated cardboard) • Coefficient of friction test (surface slip resistance for automated packaging lines) • Thickness uniformity test (precision film & sheet materials) | |
2, Barrier Performance Testing (Critical for Food & Pharma) | Barrier testing measures the transmission rate of oxygen, water vapor and aroma gas through packaging substrates; Serving as the core performance index for shelf-life prediction and food/pharmaceutical packaging quality control. |
| • Oxygen Transmission Rate (OTR) test: Oxygen barrier for modified atmosphere packaging • Water Vapor Transmission Rate (WVTR) test: Moisture barrier for dry food & electronics packaging • Aroma & gas permeability test: Flavor lock for snack and beverage packaging | |
| 3, Sealing & Integrity Testing | Verify the airtightness of heat-sealed edges, container closures, and overall package integrity to prevent liquid/gas leakage; Bacterial contamination, and product failure during storage and delivery. |
| • Heat seal strength test (seal tensile & peel force) • Vacuum leak & pressure decay leak test (non-destructive testing) • Bubble method leak detection (traditional destructive verification) • Cap torque test (opening/closing force for bottle & jar packaging) | |
| 4, Transit & Environmental Simulation Test | Simulates real-world logistics, warehousing and extreme storage environments to validate finished package durability; Fully compliant with mainstream industry standards including ISTA 3A/2A, ASTM D4169, and GB/T 35774 for supply chain qualification testing. |
| • Drop impact test (single/multi-angle drop for cartons & parcels) • Sinusoidal & random vibration test (simulate truck/air freight turbulence) • Compression stacking test (warehouse long-term load resistance) • Temperature & humidity aging test (environmental adaptability) | |
| 5, Chemical & Safety Testing | Mandatory regulatory safety testing for food-contact packaging, medical sterile packaging, and cosmetic packaging; required for global market access and third-party lab audit certification. |
• Solvent residue test (printing ink safety) • Heavy metal & substance migration test (food contact compliance) • Microbial barrier & sterility test (medical sterile packaging) | |
4. Essential Testing Machines for the Packaging Industry
UnitedTest is a professional manufacturer specialized in R&D, manufacturing, and customization of full-series packaging material testing equipment, covering all the above test items. Below are the essential standard testing machines for professional packaging laboratories and enterprise quality control departments:
Includes: Electronic universal testing machine for accurately measuring tensile, compressive, tear, and other mechanical properties;Intelligent electronic compression tester, specifically for crush and stacking tests of corrugated cartons; Permeability tester and water vapor transmission rate tester, which quantify the oxygen and moisture barrier properties of packaging materials; Seal tester, which assesses the overall sealing performance of packaging using vacuum or positive pressure methods; Leak detector, which uses high-sensitivity sensors to locate microscopic leaks; Friction coefficient tester, which evaluates film openability and conveyor performance; Drop tester, which simulates vertical impacts to evaluate packaging protection; and laboratory environmental chambers, which provide standardized temperature and humidity testing conditions.
| Mechanical Property Test Equipment | • Universal Tensile Tester: Multi-functional mechanical tester for tensile strength, peel force, tear resistance, and heat seal strength tests; compatible with plastic films, packaging paper, adhesive tapes, and multi-layer composite packaging materials • Carton Compression Tester: Professional equipment to measure static and dynamic stacking load capacity of corrugated cartons and finished transport packaging boxes for warehouse storage simulation • Edge Crush Tester (ECT) / Ring Crush Tester (RCT): Core strength testing for paperboard • Coefficient of Friction Tester: Optimize conveying stability for high-speed packaging machine |
| Barrier Property Test Equipment | • OTR Oxygen Transmission Tester: Compliant with ASTM D3985 & ISO 15105 standards; dedicated to oxygen barrier testing for high-barrier film, vacuum pouches and modified atmosphere food packaging • WVTR Water Vapor Transmission Tester: Meets ASTM E96 & ISO 2528 international standards; used for moisture barrier testing of dry food, pharmaceutical and electronic component packaging materials |
| Seal & Integrity Test Equipment | • Packaging Leak Detector: High-precision non-destructive vacuum/pressure type tester for finished pouch, bottle and carton leak testing without damaging test samples • Heat Seal Tester: Simulate different temperature/pressure/time sealing parameters to optimize sealing process • Cap Torque Tester: Test opening and retaining torque for plastic and metal caps |
| Logistics Simulation Test Equipment | • Drop Test Machine: Free fall and directional drop testing for single and combined packages • Vibration Test Table: Simulate highway, railway, and airborne vibration per ISTA/ASTM standards • Environmental Test Chamber: Constant temperature & humidity aging for material durability verification |
5. UnitedTest: Professional Packaging Testing Machine & Solution Provider
As a dedicated manufacturer focusing on packaging material testing machines and customized laboratory testing solutions, UnitedTest empowers global packaging manufacturers,
FMCG brand owners, and third-party testing labs with reliable one-stop packaging quality control tools and technical services:
• Full Product Coverage: Complete range of testers for paper, plastic film, flexible packaging, rigid containers, and medical sterile packaging
• Global Standard Compliance: All machines support ISO, ASTM, ISTA, GB, FDA test protocols, directly generating audit-ready test reports
• Customized Turnkey Solutions: Tailor lab layout, equipment configuration, and test procedure training for food, pharma, e-commerce logistics, and electronic packaging clients
• Professional Technical & After-Sales Support: Rich industry test case database, international standard interpretation guidance, and global after-sales service to help clients optimize packaging formula, reduce defect rates, and enhance market competitiveness.
Related Standard
ISO 527-3 Plastics - TENSILE PROPERTIES - PART 3: FOR FILMS AND SHEETS
ISO 527-3 specifies the test conditions for determining the tensile properties of plastic films and sheets with a thickness less than 1 mm, based on the general principles of ISO 527-1. Provides standardized procedures to measure critical mechanical parameters including tensile strength, yield strength, elongation at break, and Young's modulus for thin plastic materials. It is critically important because thin films behave very differently under stress compared to rigid plastics; they are more prone to tearing, slipping, and deformation. By standardizing the test conditions, this document ensures that material specifications, quality control, and research data are globally comparable and reliable. Specimen created following ISO 527-3 can be used to determine the tensile properties of thin plastic sheets and films including the tensile modulus of elasticity and the tensile energy to break (TEB).
ISO 2233 establishes unified environmental conditioning rules for filled transport packages and unit loads. It is a mandatory pre-test procedure for nearly all packaging performance tests, aiming to stabilize the physical state of packaging materials and ensure test data is accurate, repeatable and comparable across laboratories worldwide.
JIS Z1707 General rules of plastic films for food packaging
JIS Z1707 unifies universal technical requirements for single-layer and multi-layer plastic films (<250 μm thickness) directly contacting food for food packaging. Not include laminated films containing paper or metal foil as structural layers.The test stilupated in this standard is mainly include: Tensile test, Heat-seal strength, Puncture strength, Static / kinetic friction, Impact strength, Water vapor transmission rate, Oxygen transmission rate, Heat resistance, Wetting tension, Haze, Surface roughness, Anti-fog properties, Shrinkage etc.,
ISO 12048 specifies methods for testing the resistance to compression of complete, filled transport packages, and for carrying out a stacking test on such packages — using a compression tester (platen-type machine) rather than dead weights.
ISO 2234 stipulated static load stacking tests on finished filled transport packages and unit loads, aiming to evaluate stacking resistance and content protection performance under long-term static compression in warehousing, transportation and distribution scenarios.
ASTM D2063 test methods evaluate the torque retention of continuous thread closures on containers, with matching finishes, for predetermined environmental conditions over time. These methods do not cover CRCs and require non-automated torque measuring instruments.
ASTM D642 test method covers compression tests on shipping containers (for example, boxes and drums) or components, or both. Shipping containers may be tested with or without contents. The procedure may be used for measuring the ability of the container to resist external compressive loads applied to its faces, to diagonally opposite edges, or to corners. This test method covers testing of multiple containers or unit loads, in addition to individual shipping containers, components, materials, or combination thereof.
ISO 6383-2 Plastics — Film and sheeting — Determination of tear resistance — Part 2: Elmendorf method
ISO 6383-2 specifies the Elmendorf pendulum method to measure the force required to propagate an existing pre-cut slit across thin flexible plastic film and sheeting under standardized loading conditions.
ISO 11501 Plastics — Film and sheeting — Determination of dimensional change on heating
ISO 11501 specifies a uniform laboratory test method to quantify thermal dimensional variation of plastic films and thin sheets (max thickness 1 mm), covering both machine (longitudinal) and transverse directions, for all plastics whether heat-shrinkable or non-shrink grade.
ASTM D1204 Standard Test Method for Linear Dimensional Changes of Nonrigid Thermoplastic Sheeting or Film at Elevated Temperature
ASTM D1204 is method to measure linear dimensional change (shrinkage or expansion) of nonrigid thermoplastic sheeting/film when exposed to a specified elevated temperature and time in air. Applies to nonrigid thermoplastic sheeting/film made by calender or extrusion processes, the heating medium is air (mechanical convection oven) — this points is the fundamental difference from ASTM D2732 (liquid bath).
ASTM D2732 standardized laboratory method to measure the degree of unrestrained (free) linear thermal shrinkage of plastic films and sheets ≤ 0.76 mm (0.030 in.) thick at a specified temperature. Quantifies irreversible rapid linear dimensional reduction when plastic film is exposed to high temperature under zero or minimal external restraint.
ISO 13636 specifies requirements anf test methods for non-oriented PET (APET) sheets — made from virgin, recycled, or combined PET, thickness < 2.0 mm. It explicitly excludes foamed sheets and shrinkable films (those are covered elsewhere, e.g. biaxially oriented PET in ISO 15988). The mandatory performance tests including Tensile stress at yield, Heat shrinkage, Oxygen transmission rate (OTR), haze value, Intrinsic viscosity (IV).
ISO 15988 specifies requirements for biaxially oriented transparent PET (BOPET) films, mainly used for packaging, either alone or as a laminated layer with other films. The main test stipualted in this standard include tensile strength and strain, Dimensional change on heating, Oxygen transmission coefficient, Water vapour transmission coefficient, Haze, Wetting tension, thickness etc.,
ISO 304:1985 Surface active agents — Determination of surface tension by drawing up liquid films
The maximum force is measured which is necessary to act vertically on a stirrup or a ring, in contact with the surface of the liquid being examined placed in a measuring cup, in order to separate it from this surface, or on a plate with an edge in contact with the surface, in order to draw up the film that has formed. The surface tension of pure liquids or other solutions can also be measured by this method.
ISO 15987 specifies classification, mandatory visual, dimensional, mechanical, barrier, optical, surface energy, and food contact safety requirements for transparent BOPA film, supplied in roll form, either used standalone or laminated with PE, CPP, PET, aluminium foil for multi-layer packaging structures. The test stipulated in ISO 15987 mainly include, tensile strength & tensile strain at break, Oxygen transmission coefficient, Dimensional change on heating, Haze, Wetting tension etc.,
ISO 17555 applies to packaging-grade BOPP films containing ≥95% polypropylene resin; usable as single-layer film or laminates paired with other plastic substrates. The test stipulated in ISO 17555 mainly include, tensile strength & strain at break, Dimensional change on heating (thermal shrinkage), Coefficient of water vapour transmission, Haze, Wetting tension etc.,
ASTM D5458 defines a peel cling procedure to quantify the "cling" — the ability of a stretch wrap film to adhere to itself — between two layers of film, measured both in an unstretched and a stretched condition. Self-adhesion (cling) between two stretch wrap film layers under both stretched and unstretched states, using a constant-rate peel test on a universal testing machine (UTM) with dedicated inclined cling fixtures.
ASTM D1894 quantifies surface slip resistance of plastic films and thin sheets sliding against identical film, metal, glass or other flat substrates, generating empirical friction data for production quality control and material performance evaluation. Test static (starting) and kinetic (continuous sliding) friction coefficients of plastic film & thin sheeting; primary for flexible packaging materials.
ISO 8295 specifies a standardized laboratory method to determine the static (starting) coefficient of friction and the dynamic (sliding) coefficient of friction of plastic films and sheeting — most commonly when the film slides over itself (film/ film) or over another substance (film/ metal, film/ other plastic surface, etc.).
ASTM D5748 determine the resistance of stretch wrap / stretch film to penetration by a probe under a controlled, low-rate (quasi-static) single-velocity condition, while the film is clamped so it develops biaxial stress — the stress state most representative of real-world end use.
ASTM D1709: Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method
ASTM D1709 test methods cover the determination of the energy that causes plastic film to fail under specified conditions of impact of a free-falling dart. This energy is expressed in terms of the weight (mass) of the missile falling from a specified height which would result in 50 % failure of specimens tested.
ASTM F1306 Slow Rate Penetration Resistance of Flexible Barrier Films and Laminates
ASTM F1306 describes a method with very similar objectives for measurement of flexible barrier films and laminates. It uses an indenter with a tip radius of 1.6 mm and a conical shaft with a 6° angle. The test is performed on a film strip, which is fastened over an opening with a 35 mm diameter.
ASTM D1004: Standard Test Method for Tear Resistance (Graves Tear) of Plastic Film and Sheeting
ASTM D1004 is a test method that determines the tear strength of flexible plastic film and sheeting at very low rates of loading using a constant-rate-of crosshead-movement type tensile testing machine. Tearing is produced in a small area of stress concentration of the plastic film or sheeting specimen at controlled speeds below the rate encountered in real world applications in order to produce the most reliable data, which can be used to compare and analyze the tear resistance. Actual use of performance in tearing of certain plastics may not necessarily corralate with the data acquired from this test method. The specimen geometry of this test method produces a stress concentration in a small area of the specimen. The maximum stress, usually found near the onset of tearing, is recorded as the tear resistance in newtons (or pounds-force). The method is not applicable for film or sheeting material where brittle failures occur during testing or where maximum extension is greater than 101.6 mm (4 in.).
ASTM D1922: Standard Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by Pendulum Method.
ASTM D1922 defines a laboratory method to measure the average force required to propagate (continue) a tear through a plastic film or non-rigid thin sheeting, after the tear has already been started. The test uses an Elmendorf-type pendulum tearing tester. It is applicable to plastic film (arbitrarily defined as sheeting ≤ 0.25 mm / 0.010 in.) and thin non-rigid sheeting, and is equivalent to ISO 6383-2.
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