Information on the most widely used ASTM standards within the materials testing industry
ASTM A1064/A1064M : Standard Specification for Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM A1064 test standard covers steel wire and welded wire reinforcement produced from hot-rolled rod to be used for the reinforcement of concrete. The steel wire is cold-worked, drawn or rolled, plain (non-deformed, as-drawn or galvanized), or deformed. Welded wire reinforcement is made from plain or deformed wire, or a combination of plain and deformed wire. It specifies four mandatory tests for plain/deformed carbon-steel wire and welded wire reinforcement (WWR) for concrete: Tension Test, Bend Test, Reduction of Area Test, and Weld Shear Strength Test.
UnitedTest supply the testing machine and shear fixture to test the welded wire mesh, steel wire mesh, welded wire fabric such as used for concrete reinforcement.
The concrete construction industry relies on quality steel wire and welded wire reinforcement. The best types of steel wires used in this test by ASTM A1064 include smooth or deformed steel wires that have been cold worked, stretched, or rolled. Welded steel bars can be made of smooth or deformed steel wires.
The recommended diameter range for smooth steel wire by ASTM is 0.080 millimeters [0.005 inches] to 19.2 millimeters [0.757 inches].
The recommended diameter range for deformed steel wire is D1 [0.113 inches] to D45 [0.757 inches] (in imperial units), and MD 25 [5.64 millimeters] to MD 290 [19.2 millimeters] (in metric units).
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ASTM A1064 Scope and Material Types:
It categorizes the materials into four main types:
Plain Wire & Welded Plain Wire Reinforcement: Cold-worked, cold-drawn, or rolled smooth wire. The welded intersections provide the primary bond strength for shear resistance.
Deformed Wire & Welded Deformed Wire Reinforcement: Cold-worked wire with indentations or raised ribs. These deformations significantly improve the bond strength with the concrete, providing superior resistance against slipping.
Convoluted Wire: A special type of wire formed into a sinusoidal wave shape, typically used to manufacture cages for concrete pipes.
Main Test Stipulated in the ASTM A1064:
1, Tension Test Applicable to plain wire, deformed wire, and welded wire reinforcement (WWR) to verify tensile strength, yield strength, and mechanical consistency. This test is crucial for determining the strength and ductility of both plain and deformed steel wires. | ||
| Sample Information | Full wire sections cut from coil ends (as-drawn/rolled); for WWR, specimens are cut from finished products, with ≥50% of samples across welds (weld at center, transverse wire extending ~1 in. [25 mm] on both sides of the intersection). Length: Sufficient to perform testing per ASTM A370. | |
| Test Method | Conducted per ASTM A370 (Test Methods and Definitions for Mechanical Testing of Steel Products). Yield strength measurement: Use extensometer determine by 0.5% gage-length extension under load or 0.2% offset method; extensometer may be removed after yield strength is recorded. Calculations based on nominal cross-sectional area of the wire. | |
| Test Stipulations | 1), Plain wire: Meet standard requirement for min tensile/yield strength by grade (65/70/72.5/75/77.5/80). 2), Deformed wire: Meet standard requirement for for min tensile/yield strength (Grades 70/75/77.5/80). 3), WWR: Wire properties shall comply with corresponding wire requirements; tensile tests may be across or between welds.
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| Test Equipment | Universal testing machine (UTM); Electronic Universal Testing Machine Extensometer (ASTM E83); | |
2, Bend Test Applicable to plain wire, deformed wire, and WWR to verify ductility and resistance to cracking during cold bending. | ||
| Sample Information | Cut from coil ends (wire) or between welds (WWR). | |
| Test Method | 1) Plain wire: Bend 180° without cracking on the outer bent surface. 2) Deformed wire: Bend 90° without cracking on the outer bent surface. 3) Pin diameter (d = nominal wire diameter): Plain wire: W7 (MW45) and smaller = 1d; larger than W7 = 2d. Deformed wire: D6 (MD39) and smaller = 2d; larger than D6 = 4d. | |
| Test Stipulations | No cracks or fractures visible on the outer bend surface after bending. | |
| Test Equipment | Universal testing machine (UTM), Electronic Universal Testing Machine with bending test fixtures; | |
3, Weld Shear Strength Test Only for welded wire reinforcement (WWR) to verify the shear resistance of welded intersections. It ensures the structural integrity of the welded mesh at the crossing points of the wires. | ||
| Sample Information | Sampling location: Full-width sections cut from finished WWR; 4 randomly selected welds per test set. Specimen dimensions: Transverse wire extends ~1 in. (25 mm) on both sides of longitudinal wire; longitudinal wire length sufficient for UTM grips. | |
| Test Method | Performed in a specialized weld shear tester (According ASTM A185). Larger-diameter wire = vertical specimen; horizontal wire supported by anvil to prevent rotation; load applied at ≤100,000 psi/min (689 MPa/min). Initial test: 4 welds; if failed, test all welds on the specimen. | |
| Test Stipulations | Small wire area ≥40% of large wire area: Min average shear = 35,000 × nominal area of larger wire (lbf) or 241 × nominal area of larger wire (N). Deformed WWR (other ratios): Min average shear = 800 lbf (3.6 kN) (small wire ≥D4 [MD26]). | |
| Test Equipment | Universal testing machine (UTM); Electronic Universal Testing Machine.
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Main application:
Building & Structural Concrete: Slabs, walls, foundations, columns, retaining walls, shear walls, and high‑rise building structures.
Infrastructure Engineering: Roads, bridges, airports, seaports, tunnels, and hydraulic concrete structures.
Precast Concrete Products: Concrete pipes, manholes, box culverts, and precast wall panels; convoluted wire is widely used for concrete‑pipe reinforcement cages.
General Construction: Used as mild‑steel reinforcement in place of traditional rebar for light‑to‑medium loaded concrete members.
Coated & Special Uses: Galvanized plain wire (per ASTM A641) for corrosion‑resistance applications.
By adhering to ASTM A1064, engineers and construction professionals ensure that the steel reinforcement embedded in concrete will perform predictably under stress. It guarantees that the material possesses the right balance of strength, ductility, and surface characteristics (bonding) required to build safe and durable infrastructure, from highways and bridges to residential foundations.
Related products and device
Related Standard
ASTM A370 Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A370 test methods cover procedures and definitions for the mechanical testing of steels, stainless steels, and related alloys. The various mechanical tests herein described are used to determine properties required in the product specifications. Variations in testing methods are to be avoided, and standard methods of testing are to be followed to obtain reproducible and comparable results. In those cases in which the testing requirements for certain products are unique or at variance with these general procedures, the product specification testing requirements shall control.
Covering tests like Tension, Bend, Hardness, Brinell, Rockwell, Portable, and Impact, each catering to distinct aspects of mechanical property assessment. Moreover, it accommodates annexes for specific product types, including Bar Products, Tubular Products, Fasteners, Round Wire Products, and more, ensuring a holistic approach to testing.
ASTM A497 and A185 testing fixtures are used to determine the shear strength of welded steel wire mesh. There is no substantial difference between the two standards ASTM A 497 and ASTM A 185, so they use the same testing fixture.
Cut a welded joint from the steel wire mesh, with the transverse wire extending approximately 1 inch on each side of the longitudinal wire. The longitudinal steel wire extends 2 inches or more above the joint and approximately 5 inches below the joint. The fixture is adjustable to accommodate steel wires of different diameters. The V-shaped groove roller restricts the longitudinal steel wire to keep the transverse steel wire at the top of the support platform. There is a threaded hole on the top of the device. In this way, the connection with the crossbeam of the tensile testing machine is ensured. The bottom of the longitudinal steel wire is straightened until the weld fails, and this failure load will be reported.
ISO 15630-2 Shear test machine and fixture for Welded steel fabric and lattice girders Steel are determined in tensile tests, flexure, node shear tests, high cycle fatigue tests.
Node shear test The welded joints (nodes) of reinforcing welded fabric and lattice girders are tested for shearing. This involves removing specimens from welded fabrics and lattice girders and placing them in special close-fitting specimen grips. Specimen grips used for this type of test must be accurately matched to the diameter and position of the ribbed wires, so that they do not influence the shearing forces.
ASTM E290 Standard Test Methods for Bend Testing of Material for Ductility
ASTM E290 is a destructive mechanical test standard that evaluates the ductility and structural soundness of metallic materials (and welds) by subjecting specimens to controlled bending deformationASTM International. It is a widely used quality control and qualification method for metals, alloys, and welded joints across industries.
ISO 7438 is a standard that specifies a method for determining the ability of metallic materials to undergo plastic deformation in bending. It is used to evaluate the flexural strength and stiffness of a material , The bend test shall be carried out in testing machines equipped with a bending device with two supports and a former; bending device with a V-block and a former; bending device with a clamp.
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