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Motorized Torsion Testing Machine ISO 7800

Torsion tests twist a material or test component to a specified degree, with a specified force, or until the material fails in torsion. The twisting force of a torsion test is applied to the test sample by anchoring one end so that it cannot move or rotate and applying a moment to the other end so that the sample is rotated about its axis. The rotating moment may also be applied to both ends of the sample but the ends must be rotated in opposite directions. The forces and mechanics found in this test are similar to those found in a piece of string that has one end held in a hand and the other end twisted by the other.
 
Purpose of torsion testing:
 
The purpose of a torsion test is to determine the behavior a material or test sample exhibits when twisted or under torsional forces as a result of applied moments that cause shear stress about the axis. Measurable values include: the modulus of elasticity in shear, yield shear strength, torsional fatigue life, ductility, ultimate shear strength, and modulus of rupture in shear. These values are similar but not the same as those measured by a tensile test and are important in manufacturing as they may be used to simulate the service conditions, check the product’s quality and design, and ensure that it was manufactured correctly.
 
Types of torsion tests:
 
The three common forms that torsion testing take include failure, proof and operational. A torsion test for failure requires that the test sample be twisted until it breaks and is designed to measure the strength of the sample. A proof test is designed to observe the material under a specified torque load over a set period of time. Finally, operational testing is measures the material’s performance under the expected service conditions of its application. All of these forms of tests may be performed with either torsion only loading or a combination of torsion and axial (tension or compression) loading depending upon the characteristics to be measured.
 
Types of materials:
 
Many materials experience torques or torsional forces in their applications and so will benefit from or require torsion testing. Materials used in structural, biomedical and automotive applications are among the more common materials to experience torsion in their applications. These materials may be composed of metals, plastics, woods, polymers, composites, or ceramics among others and commonly take the forms of fasteners, rods, beams, tubes and wires.

Features:

1), Adopt servo control system, through the servo to control motor, cycloidal pin gear speed reducer drive the active chuck rotate;
2), High precision torsion sensor to measure the sample torque;
3), Photoelectric encoder to measure torsion angle;
4), Through microcomputer to collect test data, analysis, calculate, real-time display torque and torsion angle, loading rate, torque peak value etc.,
5), Can also measure the torsion angle under certain torque, or the torque under certain torsion angle.
6), Test parameter and be set in one time, then automatically start test.
7), Stop or according set stop the machine after test finish.
8), Test result can save and print by the micro printer.
9), With two directions rotation function.


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           Typical steel wire torsion test diagram

Model NJS-5
NJS-10
NJS-20
NJS-50
NJS-100
NJS-200
Max. torque 5N.m
10N.m
20N.m
50N.m
100N.m
200N.m
Torque measuring range 2%---100% F.S
Torque indication accuracy ±1%
Torque resolution 0.01N.m 0.1N.m
Torsion angle Min. reading 0.1º
Max. torque angle 9999.9º
Effective test space 0~260mm
 (customized available)
Dimensions 920*300*300mm 950*330*400mm
Power supply 50Hz, 220V, Single phase
Weight 100Kg 130Kg


Model NJS-500 NJS-1000 NJS-2000 NJS-3000 NJS-5000
Max. torque 500N.m 1000N.m 2000N.m 3000N.m 5000N.m
Torque measuring range 2%---100% F.S
Torque indication accuracy ±1%
Torque resolution 0.1N.m
Torsion speed 1 º/min ~ 720 º/min 1 º/min ~ 360º/min
Speed accuracy ±1%
Torsion angle measuring error ±1%
Torsion angle Min. reading 0.1º
Effective test space 0~500mm (customized available)
Dimensions 1650*450*1120mm 1750*550*1250mm
Power supply 50Hz, 220V, Single phase
Weight 600Kg 800Kg 1000Kg


 
Frame
LCD Controller
Servo motor
Torque Sensor (5~200N.m)
Optical Displacement Sensor
Power Lines
Chuck
Operation Manual
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